D&L targets abaca as a major growth market in plastics

Alvin Lao 
D&L president, CEO 

D&L Industries Inc. said it has developed a 100 percent abaca pellet that can be used directly by plastic compounders, opening a new commercial pathway for one of the Philippines’ most abundant natural fibers.

The product, developed by its unit D&L Polymer & Colours, Inc. (DLPC), allows manufacturers to blend abaca into plastics without changing existing production processes.

Unlocking abaca at scale

Abaca, largely produced in the Philippines, has long been viewed as a high-strength natural fiber with limited industrial use due to processing constraints.

“Pelletization is the tipping point that finally makes natural fibers easy to use at scale. With a ready-to-compound 100% abaca pellet, manufacturers can incorporate sustainability into their products without changing their processes, opening an entirely new market where abaca can be handled just like any conventional polymer ingredient,” said DLPC president and CEO Lester Lao.

Sample products made using abaca-based composite materials developed by D&L, showing how natural fibers can be integrated into everyday plastic applications.

Philippines fiber, global use

DLPC said the pellet format shifts abaca from a specialty input into a standardized material that can be adopted by plastic compounders across packaging, consumer goods, construction, and automotive sectors.

Jofree Ang Jao, DLPC head of marketing and business development, said they’re in ongoing talks with several new customers—both domestic and international groups. 

Current formulations allow natural fibers to replace up to 40 percent of virgin plastic, reducing reliance on fossil-based polymers.

Jofree Ang Jao
DLPC head of marketing, business development

The company said the same process can be applied to other Philippine fibers such as pineapple, bakong, and vetiver, widening the country’s bio-materials pipeline.

Where the growth is

Products made using the pellets can enter existing recycling systems, depending on formulation.

DLPC said it is working with manufacturers to test applications and scale production.

For D&L Industries, supplying pelletized abaca positions the Philippines’ fiber base as a potential growth area in the global shift toward lower-plastic materials.

—Edited by Miguel R. Camus 

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